Comprehensive Motor Condition Monitoring

Motor condition monitoring, also called motor monitoring, is a predictive solution that helps you understand the health of your electric motors and prevent motor problems at an early stage. The common motor condition monitoring includes partial discharge monitoring, electrical monitoring like currents & voltages, mechanical monitoring, thermal monitoring, flux monitoring, optical monitoring, acoustic monitoring, Chemical monitoring, rotor winding monitoring, and Endwinding Vibration Monitoring, etc.

Electric motor condition monitoring for predictive maintenance

In commercial and industrial applications, motors are susceptible to a variety of problems over long periods, such as motor wear and aging, physical damage, connector wear, insulation aging, component overheating, and changes in environmental parameters such as air quality, temperature, and vibration. Through motor condition monitoring, various early motor faults that lead to motor failure or outage can be identified and reduced, thereby minimizing maintenance costs.

Motor Condition Monitoring Solutions

We provide comprehensive preventive motor condition monitoring solutions for many types of motors: partial discharge monitoring, insulation monitoring, motor protection and control, and leakage current monitoring.

Motor Partial discharge Monitoring

Based on our knowledge, at least 15% of the electric motors currently on the market are being monitored for partial discharge (PD). To monitor partial discharge (PD) activity in motor stator windings, Blue Jay provides a PD monitoring solution that works while the motor is running normally. This continuous PD monitoring system includes a user interface (HMI) and various kinds of partial discharge sensors. It’s designed to help you prevent expensive motor breakdowns.

Blue Jay Partial Discharge Monitoring

AA PD Monitoring

TEV PD Monitoring

UHF PD Monitoring

Motor Insulation Monitoring

Motor insulation resistance refers to the resistance between the motor’s windings and ground, or between phases. Blue Jay offers a solution for motor insulation performance to detect insulation breakdown and avoid unexpected motor downtime.

Motor protection and control

Do you need to monitor your motor’s voltage, load, phase, and frequency? Blue Jay offers an all-in-one solution that seamlessly combines current and voltage monitoring with temperature, phase, and frequency tracking, among other critical parameters.

Blue Jay Multifunctional Motor Protection Relay

Full-featured Motor Protection

High Accuracy Metering and Monitoring Functionality

Flexible & Multiple Communications

Motor Leakage current monitoring

In electrical engineering, motor leakage current refers to the small, unintended flow of electrical current from the motor’s energized conductors (windings) to its grounded frame or chassis. Blue Jay provides an earth leakage relay to continuously monitor motor leakage current.

Blue Jay Multifunctional Motor Protection Relay

Full-featured Motor Protection

High Accuracy Metering and Monitoring Functionality

Flexible & Multiple Communications

Why choose our Motor condition monitoring solutions?

1. Online real-time continuous monitoring: Our online motor monitoring can monitor and detect potential problems before a failure occurs while the motor is working.

2. Wide coverage and high sensitivity: our condition monitoring solution for motors and generators can monitor various motor problems with 10-15% high sensitivity.

3. Noise-proof monitoring: Our motor monitoring solution can precisely monitor all data without the effect of noise.